Proferssional Cement Grinding Limestone Gear Company
Cement grinding equipment
It’s an individual independent cement finished products production units of the formation of finally finished stage of cement production line. This section willl incorporate the cement clinker with proper amount of blended supplies to be grinded for cement completed product.
The production of cement, generally can be divided into raw meal preparation, clinker calcining and finished cement 3 processes,etc.
Silicate cement production technology is representative in the cement production, is a limestone and clay as the main raw material, through crushing, components, which takes limestone and clay as the main raw materials, through crushing, burdening, grinding to fantastic particles to get the uncooked food, then feeds into the cement kiln to calcination to get the cement clinker, mix some gypsum into the clinker (sometime with combined materials and admixture) to grind into portland cement.
Brief introduction of cement grinding station process flow:
After crushed by hammer crusher, the large supplies turn out to be small types and are sent to storage hopper by elevator, edge of then evenly sent to the higher distribution plate of the turnplate by vibrating feeder and sloping feeding pipe. When the grinding mill is at perform, all the grinding rollers are rolling in the ring, and the supplies are pushed to the edge of the turnplate by the centrifugal pressure and slide down into the grinding chambers the place the materials are frequently pressed, crushed and grinded by the rollers.
The higher-strain air blower continually inhales air in the grinding mill and, in flip, the air flow with crushed resources are introduced to the classifier whose substantial-pace impeller will monitor the airflow: the unqualified particle dimensions will fall and return to the mill for currently being reground although the competent particle dimension combined with air will go into the cyclone powder collector. Most of the experienced powders will slide an exit from the discharging valve at the base a little proportion of the wonderful powders, with airflow, moves to the dust cleaner, and clings to the floor of the filter luggage.
At the exact same time, the wonderful powders clinging to the surface fall down by the unexpected vibration of the filter baggage, which is brought on by the immediately ejected high-strain gas controlled by the pulse valve.The components from the above two tons are despatched by the conveyor at the base to get completed powders packed. In addition, filtered clear air will be emitted from the air outlet of muffler in the finish.
Dry process cement production line (twenty five-200t/d)Configuration
Capcity |
25t/d |
50 t/d |
100 t/d |
150 t/d |
200 t/d |
|
Rotary kiln |
Specification |
Φ1.4×33m |
Φ1.6/1.9×36m |
Φ2.2×45m |
Φ2.5×50m |
Φ3×60m |
Capacity |
1t/h |
2t/h |
4t/h |
6t/h |
8t/h |
|
Calcination Temperature (ºC) |
1450 |
1450 |
1450 |
1450 |
1450 |
|
Uncooked mill |
Specification |
Φ1.2×4.5m Open up circuit |
Φ1.5×5.7m Open circuit |
Φ1.83×6.1m Open up circuit |
Φ1.83×6.1m Shut circuit |
Φ2.2×6.5m Closed circuit |
Ability |
1.7t/h |
4.5t/h |
9t/h |
12t/h |
16t/h |
|
Motor electricity |
55kW |
130kW |
210kW |
210kW |
310kW |
|
Cement mill |
Specification |
Φ1.2×4.5m Open circuit |
Φ1.5×5.7m Open up circuit |
Φ1.83×6.1m Open up circuit |
Φ1.83×6.1m Closed circuit |
Φ2.2×6.5m Closed circuit |
Capacity |
1.4t/h |
three.5t/h |
6.5t/h |
8t/h |
12t/h |
|
|
Motor electrical power |
55kW |
130kW |
210kW |
210kW |
310kW |
New dry approach cement production line(300-1500t/d) configuration
Potential |
300t/d |
700 t/d |
1000 t/d |
1500 t/d |
|
Pre-heater |
C1 |
2-Φ2500 |
Φ3500 |
Φ4800 |
2-Φ4000 |
C2 |
Φ3600 |
Φ4800 |
Φ4800 |
Φ5800 |
|
C3 |
Φ3600 |
2-Φ3700 |
Φ5200 |
Φ5800 |
|
C4 |
Φ3600 |
Φ4800 |
Φ5200 |
Φ6200 |
|
C5 |
Φ3600 |
Φ4800 |
Φ5200 |
Φ6200 |
|
Pre-calciner |
Specification |
Φ2200 |
Φ2800 |
Φ4800 |
Φ5200 |
Rotary kiln |
Specification |
Φ2.8×44m |
Φ3×48m |
Φ3.2×50m |
Φ3.5×54m |
Ability |
12.5t/h |
30t/h |
42t/h |
63t/h |
|
Calcination temperature (ºC) |
1450 |
1450 |
1450 |
1450 |
|
Uncooked mill |
Specification |
Vertical roller mill Φ1700 |
Dry mill Φ3.2×7+1.8m |
Dry mill Φ3.5×10m |
HRM2800 Vertical roller mill |
Potential |
30t/h |
50t/h |
85t/h |
a hundred thirty~160t/h |
1. Cement clinker grinding station requires pursuing raw supplies: clinker,gypsum and blending materials.
2.Cement clinker grinding plant consists of:
a.Gypsum and blending components crushing method
b.Cement proportioning and grinding technique
c.Cement storage and bulk loading
d.Cement packing and finished- merchandise storage.
Grinding equipments list supplying for 8-ten t/h small dimensions simply – equipped cement clinker grinding.
one.Grinding Mill: Cement Ball mill
two.Feeding Machines: Apron Feeder , Impeller Feeding equipment , Magnetic Vibrating Feeding Equipment ect.
three.Conveying Equipments: Bucket CZPT, Belt CZPT, Chain CZPT , ect.
four.Crushers: Jaw Crusher, Hammer Crusher, Affect Crusher ect .
5.Dust Collectors / Dust Filters: Bag kind Dust Collector / dusct filter, Pulse bag Dust Collector, Air box variety pulse bag dusct collector ect .
6.Higher effecient powder separator: Substantial Successful Horizontal whirling-fluid Powder Separator, Centrifugal powder separator/ concentrator , cyclone powder concentrator ect.
seven.Packing Machines: Computerized Cement Packing Machine , one-twelve spouts cement bag rotary packing equipment ect .
Main Cement Equipment in Cement Grinding Plant–Cement Mill
Cement clinker mill could be the primary products in cement clinker grinding plant in cement industry. In cement quarries, you are going to be in a position to see cement clinker mill running with cement clinker crusher as properly as other cement equipment for cement clinker grinding station.
Introduction to Cement Clinker
The cement clinker utilizes limestone and clay iron uncooked resources as the primary uncooked materials based on an suitable proportion of planning raw, cooked to some or all the molten, and upon cooling and semi-finished goods. Inside of the cement industry, the most common silicate cement clinker main chemical composition of calcium oxide, silicon dioxide together with a scaled-down amount of aluminum oxide and ferric oxide. Silicate cements clinker with appropriate amount gesso common ground, i.e. Portland cement.
Cement Clinker Mill
In the cement grinding plant, we use cement grinding mill for cement clinker additional grinding. cement ball clinker mill is dependent on the metal ball grinding on provides. ZK cement clinker grinding tools features with higher ability and saves energy significantly by working with an electrical automation program which optimizes the grinding procedure.
Apart within the uncooked mill plant, cement ball clinker mill is also commonly applied inside of the clinker grinding strategy. Listed here the cement clinker is grinded into wonderful powder with each other with other raw provides, for illustration gypsum.
According to the cement clinker grinding method, ZK CZPT, as a expert cement clinker mill manufacturer, can source you cement ball clinker mill, Raymond cement clinker mill, vertical cement clinker mill, trapezium cement clinker mill and so on.
Our service:
The best possible Support of ZK CORP:
We have advanced creation technological innovation and administration. Our expert engineers and soon after-income teams can offer you optimum support for our buyers.
Pre-sale solutions
Act as a great adviser and assistant of you allow you to get prosperous and generous returns on your investments
one. Pick tools design two. Layout and manufacture merchandise in accordance to clients’ specific necessity three. Train technical personnel for customers
Providers throughout the sale
Regard your prerequisite commit ourselves to bettering the total benefit of yours.
1. Pre-check out goods just before of shipping and delivery two. Support you to draft answer.
After-income services
Offer considerate companies to decrease your problems.
1. Help you to put together for the 1st development plan 2. Put in and debug the tools 3. Train the first-line operators on website four. Take a look at the gear routinely five. Consider initiative to eradicate the difficulties quickly at web site six. Distribute the guarantee fittings door-to-doorway 7. Provide perfect support eight. Supply complex exchanging 9. Supply maintenance for massive items.
Top quality assurance
We have got
CZPT:2008 Good quality Management Technique Certification
CE Certification (Ball Mill)
ISO14001:2004 Environmental Management Program Certification
OHSAS 18001:2007 Occupational Health & Protection Administration Program Certification
Organization info:
ZheJiang HangCZPT Mining CZPT Co., Ltd is situated in Xihu (West Lake) Dis. CZPT Park of HangCZPT HangCZPT which is the capital of ZheJiang Province. It is at the junction of 310 Condition Road and Xingmi Highway, near to the freeway, railway station, West Xihu (West Lake) Dis. Highway, downtown area of HangCZPT and HangCZPT CZPT Airport. The transportation problem is very practical. The principal products of firm include: ball mill, rotary kiln, vertical preheater, cooler, crusher, metallurgical coke oven, magnetic separator, flotation machine, classifier, feeder, bucket elevator, preheater, dust collector, elevator, drier, and other equipments relate to metallurgy, cement, lime, mineral processing, refractory, chemical industry.